Abrigor Megacorp Pvt Ltd is an ISO 9001:2015 certified company in Manufacturing of Metal
Products and
has created its niche in supplying accurate and high-quality CNC Sliding, CNC, VMC, and
Traub-Automat Machined Components. Since our inception in the year 2003, we have been meeting
industrial needs pertaining to precision-developed components with passion, hard work and
dedication.
Abrigor Megacorp Pvt Ltd. is well-known Investment Casting Manufacturers in Pune, Exporters
in Pune. Our products are high-quality investment casting solutions capable of fulfilling
the needs of the modern engineering industries. We have highly developed system of
manufacturing that guarantees finer detailing, perfect surface finishing and dependability
of performance of complex metal parts. Having a keen emphasis on quality control and
innovation, we assist industries such as automotive, engineering, and machinery with
reliable casting solutions. All products are designed to provide durability, precision, and
consistency in key industrial applications.
About Investment Casting
Investment casting is a highly accurate casting process to produce complex metal components
with high accuracy and surface finish. It consists of creating a wax mold, coating it with
ceramic and pouring molten metal into the mold. The process is suitable to produce detailed,
durable and consistent parts in several industrial purposes.
Manufacturing Process of Investment Casting
As Investment Casting Manufacturers in Pune, we begin with wax pattern creation based on exact design
requirements.
Wax Pattern Creation: It is the process of pouring molten wax into a die to
form a precise replica of the finished part with allowances of shrinkage.
Assembly / Treeing: It is a process that entails attaching various wax patterns
around a central sprue to create a tree to be used in batch production.
Shell Building (Investment): It is the process of coating the wax assembly with
ceramic slurry and sand again to create a strong shell of a mold.
Dewaxing: It is a process of heating the ceramic shell so that the wax can melt
away leaving a fine hollow shell.
Firing / Preheating: It entails high temperature heating of the ceramic shell
to make it strong and eliminate the left-over residues.
Pouring: It includes the practice of pouring the molten metal into the prepared
ceramic shell to shape the shape necessary.
Cooling & Removal: It entails the cooling of the metal and later breaking
of the ceramic shell to remove the casting.
Finishing & Inspection: It entails the cutting, cleaning and finishing of
the cast parts and quality inspection and final processing.
Types of Investment Casting
As Investment Casting Manufacturers in Pune, we produce precision components using advanced casting
methods including Air Melt Investment Casting for standard alloy-based production in atmospheric
conditions, ensuring consistent quality and versatility across industrial applications.
Silica Sol Casting: It provides high surface finish and dimensional accuracy;
hence it can be used in precision and critical parts. It is common in complicated components
that need a lot of fineness and strength.
Water Glass Casting: It is a low-cost production technique that is applied in
the manufacture of medium-precision products. It is usually used on larger components where the
ultra-fine accuracy is not the most important.
Vacuum Investment Casting: It is applied to reactive metals such as titanium
and superalloys in order to inhibit oxidation in the process. It guarantees the purity of high
quality and strength, and free components.
Air Melt Investment Casting: It is done in a normal atmosphere in the use of
normal alloys. It is a versatile process that can fit a large variety of industrial parts that
have uniform quality.
Lost-Foam Casting: It involves a complex pattern molded by a foam evaporated
once molten metal is poured in it easily. It is best suited to large volume production and where
the design needs are complex.
Centrifugal Investment Casting: It applies a rotational force to fill the mold
with the molten metal evenly. It enhances density, minimizes defects and is ideal with
cylindrical or detailed parts.
Technical Specifications of Investment Casting
As Investment Casting Manufacturers in Pune, our products are made with high dimensional accuracy and
fine surface finish. Our components also include solutions like Aluminum Investment Casting, which
is widely used for lightweight applications requiring corrosion resistance and strength.
Applicable for strength and performance improvement
Key Features of Investment Casting
As Investment Casting Exporters in Pune, our castings offer excellent accuracy and smooth surface
finish.
High Dimensional Accuracy: It provides high dimensional accuracy, and is
appropriate on complex components that have tight tolerances and low variation.
Superior Surface Finish: It generates even surface quality, minimizing the
machining operation, and enhancing the overall part appearance.
Complex Design Capability: It enables production of very complex forms,
thin-walled, and interior geometries that are challenging through other methods.
Wide Material Compatibility: It has an extensive selection of metals such as
stainless steel, carbon steel, alloy steel and superalloys to serve various purposes.
Cost-Effective for Complex Parts: It minimizes the amount of material wastage
and secondary operations, which makes it a cost-efficient solution to precision and
high-performance parts.
Applications of Investment Casting
As Investment Casting Manufacturers in Pune, our products are widely used in automotive and
engineering industries.
Aerospace Industry: It is applied to make high strength and light weight
components like turbine blades, compressor parts and engine structures which demand high levels
of precision and reliability.
Automotive Industry: It is employed to manufacture engine and transmission
related parts such as turbocharger parts, head of the cylinder and brake systems with great
accuracy and reliability.
Medical & Dental Sector: It is applied in making accurate surgical tools,
orthopaedic implants, and dental parts that need a smooth finish and biocompatibility.
Industrial Machinery & Equipment: It is employed in the manufacturing of
valves, pumps, fittings, and other engineering components, which require high levels of
strength, wear resistance, and dimensional accuracy.
Energy & Power Generation: Investment Castings are employed in
manufacturing turbine parts, burners and heat-resistant items which can work well in a
high-temperature and high-pressure environment.
Why Choose Us?
Established Expertise Since 2003: Having more than twenty years of industrial
experience, we have established solid technical expertise and trusted manufacturing capacities
in precision engineering solutions.
Commitment to Quality & Precision: We specialize in providing high-quality,
durable and consistently accurate components that are used in various industrial applications.
Customer-Focused Manufacturing Approach: We know the needs of the clients and
offer tailored solutions with prompt delivery, thus building long term trust and satisfaction.
Abrigor Megacorp Pvt Ltd. is prominent Investment Casting Manufacturers in Pune, Exporters in Pune.
We provide highly-precise investment casting solutions that are tailored to satisfy the various
industrial needs at consistent quality and accuracy. We have a keen interest in innovation,
reliability, and customer satisfaction and have been serving different industries with reliable and
high-performance parts. We guarantee value and reliable manufacturing excellence on any project over
the long run. Reach out to us for more details.
FAQ's
It supports materials like stainless steel, carbon steel, alloy steel, and superalloys.
Non-ferrous metals like aluminium and bronze can also be used.
It provides tight dimensional tolerances, especially with silica sol process. It ensures
accurate and consistent component production.
It is called lost wax casting because the wax pattern is melted and removed to create the
mold. This process allows highly detailed metal casting.
