Abrigor Megacorp Pvt Ltd is an ISO 9001:2015 certified company in Manufacturing of Metal
Products and
has created its niche in supplying accurate and high-quality CNC Sliding, CNC, VMC, and
Traub-Automat Machined Components. Since our inception in the year 2003, we have been meeting
industrial needs pertaining to precision-developed components with passion, hard work and
dedication.
Abrigor Megacorp Pvt Ltd. is well-known Investment Casting Manufacturers in Pune, Exporters in Pune. Our products are high-quality investment casting solutions capable of fulfilling the needs of the modern engineering industries. We have highly developed system of manufacturing that guarantees finer detailing, perfect surface finishing and dependability of performance of complex metal parts. Having a keen emphasis on quality control and innovation, we assist industries such as automotive, engineering, and machinery with reliable casting solutions. All products are designed to provide durability, precision, and consistency in key industrial applications.
About Investment Casting
Investment casting is a highly accurate casting process to produce complex metal components with high accuracy and surface finish. It consists of creating a wax mold, coating it with ceramic and pouring molten metal into the mold. The process is suitable to produce detailed, durable and consistent parts in several industrial purposes.
Manufacturing Process of Investment Casting
As Investment Casting Manufacturers in Pune, we begin with wax pattern creation based on exact design requirements.
Wax Pattern Creation: It is the process of pouring molten wax into a die to form a precise replica of the finished part with allowances of shrinkage.
Assembly / Treeing: It is a process that entails attaching various wax patterns around a central sprue to create a tree to be used in batch production.
Shell Building (Investment): It is the process of coating the wax assembly with ceramic slurry and sand again to create a strong shell of a mold.
Dewaxing: It is a process of heating the ceramic shell so that the wax can melt away leaving a fine hollow shell.
Firing / Preheating: It entails high temperature heating of the ceramic shell to make it strong and eliminate the left-over residues.
Pouring: It includes the practice of pouring the molten metal into the prepared ceramic shell to shape the shape necessary.
Cooling & Removal: It entails the cooling of the metal and later breaking of the ceramic shell to remove the casting.
Finishing & Inspection: It entails the cutting, cleaning and finishing of the cast parts and quality inspection and final processing.
Types of Investment Casting
As Investment Casting Manufacturers in Pune, we produce precision components using advanced casting methods including Air Melt Investment Casting for standard alloy-based production in atmospheric conditions, ensuring consistent quality and versatility across industrial applications.
Silica Sol Casting: It provides high surface finish and dimensional accuracy; hence it can be used in precision and critical parts. It is common in complicated components that need a lot of fineness and strength.
Water Glass Casting: It is a low-cost production technique that is applied in the manufacture of medium-precision products. It is usually used on larger components where the ultra-fine accuracy is not the most important.
Vacuum Investment Casting: It is applied to reactive metals such as titanium and superalloys in order to inhibit oxidation in the process. It guarantees the purity of high quality and strength, and free components.
Air Melt Investment Casting: It is done in a normal atmosphere in the use of normal alloys. It is a versatile process that can fit a large variety of industrial parts that have uniform quality.
Lost-Foam Casting: It involves a complex pattern molded by a foam evaporated once molten metal is poured in it easily. It is best suited to large volume production and where the design needs are complex.
Centrifugal Investment Casting: It applies a rotational force to fill the mold with the molten metal evenly. It enhances density, minimizes defects and is ideal with cylindrical or detailed parts.
Technical Specifications of Investment Casting
As Investment Casting Manufacturers in Pune, our products are made with high dimensional accuracy and fine surface finish. Our components also include solutions like Aluminum Investment Casting, which is widely used for lightweight applications requiring corrosion resistance and strength.
Applicable for strength and performance improvement
Key Features of Investment Casting
As Investment Casting Exporters in Pune, our castings offer excellent accuracy and smooth surface finish.
High Dimensional Accuracy: It provides high dimensional accuracy, and is appropriate on complex components that have tight tolerances and low variation.
Superior Surface Finish: It generates even surface quality, minimizing the machining operation, and enhancing the overall part appearance.
Complex Design Capability: It enables production of very complex forms, thin-walled, and interior geometries that are challenging through other methods.
Wide Material Compatibility: It has an extensive selection of metals such as stainless steel, carbon steel, alloy steel and superalloys to serve various purposes.
Cost-Effective for Complex Parts: It minimizes the amount of material wastage and secondary operations, which makes it a cost-efficient solution to precision and high-performance parts.
Applications of Investment Casting
As Investment Casting Manufacturers in Pune, our products are widely used in automotive and engineering industries.
Aerospace Industry: It is applied to make high strength and light weight components like turbine blades, compressor parts and engine structures which demand high levels of precision and reliability.
Automotive Industry: It is employed to manufacture engine and transmission related parts such as turbocharger parts, head of the cylinder and brake systems with great accuracy and reliability.
Medical & Dental Sector: It is applied in making accurate surgical tools, orthopaedic implants, and dental parts that need a smooth finish and biocompatibility.
Industrial Machinery & Equipment: It is employed in the manufacturing of valves, pumps, fittings, and other engineering components, which require high levels of strength, wear resistance, and dimensional accuracy.
Energy & Power Generation: Investment Castings are employed in manufacturing turbine parts, burners and heat-resistant items which can work well in a high-temperature and high-pressure environment.
Why Choose Us?
Established Expertise Since 2003: Having more than twenty years of industrial experience, we have established solid technical expertise and trusted manufacturing capacities in precision engineering solutions.
Commitment to Quality & Precision: We specialize in providing high-quality, durable and consistently accurate components that are used in various industrial applications.
Customer-Focused Manufacturing Approach: We know the needs of the clients and offer tailored solutions with prompt delivery, thus building long term trust and satisfaction.
Abrigor Megacorp Pvt Ltd. is prominent Investment Casting Manufacturers in Pune, Exporters in Pune. We provide highly-precise investment casting solutions that are tailored to satisfy the various industrial needs at consistent quality and accuracy. We have a keen interest in innovation, reliability, and customer satisfaction and have been serving different industries with reliable and high-performance parts. We guarantee value and reliable manufacturing excellence on any project over the long run. Reach out to us for more details.
FAQ's
It supports materials like stainless steel, carbon steel, alloy steel, and superalloys. Non-ferrous metals like aluminium and bronze can also be used.
It provides tight dimensional tolerances, especially with silica sol process. It ensures accurate and consistent component production.
It is called lost wax casting because the wax pattern is melted and removed to create the mold. This process allows highly detailed metal casting.
